Home→Courses→Tooling & Die Design in Manufacturing Training Course
Manufacturing
Tooling & Die Design in Manufacturing Training Course
Introduction
Tooling & Die Design in Manufacturing Training Course is designed to equip learners with advanced competencies in tool design, die engineering, CAD/CAM integration, precision manufacturing, sheet metal forming, injection molding design, and CNC tooling systems. With the rise of Industry 4.0, smart manufacturing, and digital twin technologies, the demand for skilled tooling and die designers has significantly increased across automotive, aerospace, heavy engineering, and consumer product industries.
This course provides a comprehensive blend of theoretical knowledge and hands-on practice in press tool design, progressive dies, stamping die systems, jig and fixture design, mold design optimization, tolerance analysis, and material selection techniques. Participants will gain exposure to cutting-edge tools such as SolidWorks, AutoCAD, CATIA, Siemens NX, and simulation-based die validation systems, enabling them to meet global manufacturing standards. The program is tailored to enhance employability, innovation capability, and real-world problem-solving in high-precision manufacturing environments.
Programme Curriculum
Tooling & Die Design in Manufacturing Training Course
Introduction
Tooling & Die Design in Manufacturing Training Course is designed to equip learners with advanced competencies in tool design, die engineering, CAD/CAM integration, precision manufacturing, sheet metal forming, injection molding design, and CNC tooling systems. With the rise of Industry 4.0, smart manufacturing, and digital twin technologies, the demand for skilled tooling and die designers has significantly increased across automotive, aerospace, heavy engineering, and consumer product industries.
This course provides a comprehensive blend of theoretical knowledge and hands-on practice in press tool design, progressive dies, stamping die systems, jig and fixture design, mold design optimization, tolerance analysis, and material selection techniques. Participants will gain exposure to cutting-edge tools such as SolidWorks, AutoCAD, CATIA, Siemens NX, and simulation-based die validation systems, enabling them to meet global manufacturing standards. The program is tailored to enhance employability, innovation capability, and real-world problem-solving in high-precision manufacturing environments.
Course Duration
5 days
Course Objectives
Master advanced tooling and die design principles for manufacturing applications
Develop expertise in CAD/CAM-based die design and 3D modeling workflows
Understand sheet metal forming and stamping process optimization
Learn progressive die design for high-volume production systems
Apply DFM (Design for Manufacturability) and DFA principles
Perform tolerance stack-up analysis and geometric dimensioning (GD&T)
Gain skills in injection molding and plastic mold design engineering
Optimize tool life cycle management and maintenance strategies
Use CAE simulation tools for die stress and flow analysis
Improve tool material selection and heat treatment processes
Develop jigs, fixtures, and precision workholding systems
Understand lean manufacturing and Industry 4.0 integration in tooling
Build job-ready skills for automotive, aerospace, and precision engineering industries
Target Audience
Mechanical Engineering Students
Diploma Holders in Tool & Die Making
Manufacturing Engineers
Design Engineers (CAD/CAM Professionals)
Automotive Industry Technicians
Production Supervisors and Managers
CNC Machine Operators and Programmers
Fresh Graduates seeking core engineering careers in manufacturing
Course Modules
Module 1: Fundamentals of Tooling & Die Design
Introduction to tooling systems and die types
Role of tooling in mass production industries
Basic engineering drawing standards
Overview of press tools and stamping operations
Fundamentals of material behavior in tooling
Case Study: Automotive sheet metal body panel die design overview
Module 2: CAD for Tool & Die Design
AutoCAD and SolidWorks for tooling design
2D drafting to 3D modeling conversion
Assembly design of die components
Parametric modeling techniques
Design validation methods
Case Study: 3D modeling of progressive die using SolidWorks
Module 3: Press Tool Design & Development
Types of press tools (blanking, piercing, bending)
Die set construction and components
Strip layout design techniques
Punch and die clearance calculations
Tool alignment and guiding systems
Case Study: High-speed blanking die for electrical components
Module 4: Progressive Die Design Systems
Multi-stage progressive die operations
Feed mechanisms and strip layout optimization
Pilot and carrier strip design
Station sequencing and tooling synchronization
Error prevention in progressive stamping
Case Study: Progressive die for mobile phone metal frames
Module 5: Injection Molding & Plastic Die Design
Mold cavity and core design principles
Runner and gating systems
Cooling channel optimization
Ejection systems and mold release techniques
Shrinkage and material flow considerations Case Study: Plastic automotive dashboard mold design
Module 6: Jig & Fixture Design Engineering
Types of jigs and fixtures
Workholding principles in machining
Locating and clamping methods
Modular fixture systems
Automation integration in fixtures
Case Study: CNC machining fixture for aerospace bracket production
Module 7: Simulation & Analysis in Tooling
CAE tools for stress and deformation analysis
Metal flow simulation in die forming
Mold flow analysis for plastics
Thermal analysis of tooling systems
Optimization through digital simulation
Case Study: Die failure prediction using finite element analysis (FEA)
Module 8: Manufacturing Integration & Industry 4.0
Smart tooling systems and IoT integration
Digital twin technology in die design
Predictive maintenance for tooling systems
Lean manufacturing applications
Automation in modern press shops
Case Study: Smart press shop implementation in automotive manufacturing plant
Training Methodology
This course employs a participatory and hands-on approach to ensure practical learning, including:
Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.
Register as a group from 3 participants for a Discount
Upon successful completion of this training, participants will be issued with a globally- recognized certificate.
Tailor-Made Course
We also offer tailor-made courses based on your needs.
Key Notes
a. The participant must be conversant with English.
b. Upon completion of training the participant will be issued with an Authorized Training Certificate
c. Course duration is flexible and the contents can be modified to fit any number of days.
d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.
e. One-year post-training support Consultation and Coaching provided after the course.
f. Payment should be done at least a week before commence of the training, to FINESKILL TRAINING CENTER account, as indicated in the invoice so as to enable us prepare better for you.